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| ISO 9001 Quality |
To satisfy customers and compete for new business,
more and more small trucking firms are seeking ISO registration. For
Rideway’s Tom Brooke and consultant Rose Johnson, the reasons
for registering hit closer to home.
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Adapted
and reprinted by permission from
Today’s Trucking Magazine, July/August 1999
By Rolf Lockwood
There are many reasons for jumping through the many hoops required to
achieve ISO certification, and Tom Brooke did it for all the right
ones. It’s making a difference. Like a 45% year-to-year
increase in business in each of the last four months. Like a better
on-time delivery record, though he was already approaching 100%. Like
less driver turnover. Like better internal communication.
He
won’t attribute all those gains, and others besides, to the
eight months of work that got him his ISO 9002 certificate this past
February, but he says it certainly can’t have hurt.
Brooke
runs Rideway Transport Inc. in Kitchener, Ont., a small truckload
carrier serving some blue-chip clients in the automotive and packaging
sectors along the Ontario-Michigan corridor. He has 40 owner-operators
pulling his 120 van trailers, and they’re mighty busy. Last
year Rideway hauled some 10,500 loads, and this year it’s
going to approach 15,000. There’s more growth in sight. |
The
knock on ISO is that you can create systems that ensure consistency,
but not quality. And then the market will kill you.
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Rideway joins a
growing legion of smaller trucking companies seeking ISO registration.
For many, it’s a matter of satisfying a customer that demands
it, especially for carriers working in the automotive and chemical
markets. Plenty of companies -- in trucking and elsewhere -- go
grudgingly and resentfully through the process just so that they can
hang a certificate on the wall.
It’s a
marketing ploy, with little commitment at the top to make it go further
than just pleasing the customer. As a result, ISO registration -- with
periodic audits and ongoing commitments -- becomes a costly millstone.
For Brooke, the
motivation was entirely different. True, given that one of his prime
customers is an automotive giant, chances are Rideway would have to
become ISO-registered sooner or later.
But the main reason
is that Rideway is a family business that Brooke wants to see endure.
He’s joined by his two daughters. Michelle is Vice-President
Finance, while Penny is Vice-President Operations. There are only seven
other employees as all maintenance work is farmed out.
"ISO registration is
a great benefit for a small company when you want to look at retirement
and hand over the reins to someone in the family," says Brooke. "It
defines things, and that’s good when you’ve got two
or three kids involved as I have. Even though they’re in
completely different areas, there’s a structure
they’ll have to adhere to."
The ISO process, he
knew, would expose them to all aspects of the company -- including his
own decision-making. Brooke says it has brought both harmony and
cohesion in the way they work together.
"If you’re
doing it for the right reasons, both internally and externally, then
it’s good," says Brooke.
"But you’re
already running at 99.6% on-time, what is there to offer? I mean,
really, how much better can you get?"
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For
more information about Eden Associates (Rose Johnson's company), please
click on this logo and visit their website. |
Knowing Tom Brooke,
it’s no surprise that he’s in the thick of a quest
for quality and innovation. As the president of much bigger Frederick
Transport in Dundas, Ont, more than a decade ago, he led the trucking
industry into satellite communications. He’s still an
energetic innovator, but several years back he decided to run his own
firm rather than work for others.
Even before going to
ISO, Rideway was a solid performer that did almost everything right.
And the proof is that it took him only eight months to get his
certification. Better yet, the management systems he and his ISO
consultant, Rose Johnson, refined and devised, were so good that the
auditors wanted only a couple of minor changes. That’s rare.
Getting ISO-registered is no small thing.
The first task is to
understand it. The ISO 9000 standard, one of many, is not about quality
control per se, rather it seeks to create a management framework and
define the management practices that lead to quality. As Brooke says,
"ISO is only qualifying your management of the quality process."
Another standard is ISO 14000, incidentally, which provides a similar
framework for environmental management.
The body responsible
for all this is the International Organization for Standardization,
based in Geneva, Switzerland. It’s a self-funding federation
of national standards bodies from each of some 130 countries. Our ISO
representative is the Standards Council of Canada. Established in 1947,
the organization promotes the development of world standardization
mainly in order to facilitate the international exchange of goods and
services. It’s easy to see that non-harmonized standards for
similar technologies in different countries would in effect be
technical barriers to trade. So far ISO has created some 12,000
international standards, including those for screw threads, freight
containers, and bank cards.
The "9000"
designation is in fact a series: 9001, which is common for
manufacturers and has 20 elements that must be addressed; 9002, which
is the one trucking companies would go for and which has 19 elements
(the same as 9001 less the product design element); and 9003, with 16
elements (9001 less design, process control, purchasing, and servicing,
as in after-sales service). |
"You get busy and let that procedure slide by. ISO forces you to adhere
to a schedule."
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The first Canadian
carrier to achieve ISO 9002 registration was what is now called TST
Overland Express, but another of the early ones -- in 1996 -- was White
Oak Transport, a small carrier in Stoney Creek, Ont. Rose Johnson was
responsible for that one, too -- it’s run by her uncle,
George Sharples. Through her company, Eden Associates in Burlington,
Ont, Johnson has since helped a dozen trucking outfits in all.
What companies gain
with certification, Johnson says, aside from the certificate on the
wall, is clearly defined responsibilities and authorities; documented
policies and procedures (an invaluable training tool); a better way to
find the root causes of quality problems and customer complaints; and
improved control during periods of growth or change. The main benefit
is that you’ll have created new systems and formalized
existing systems to help you achieve consistent quality of service.
Johnson notes that
the ISO 9000 standard demands that there be a formal mechanism in place
for getting customer feedback on how you’re performing. It
forces you to track customer complaints and to devise a method of
dealing with them.
"I’m
finding that the small companies that do this tend to be the
progressive ones like Rideway," she says. "They’re just
well-run little gems of companies that are proactive and
quality-conscious, that will get ISO-registered because they want there
to be a demand [for their services] down the road. They want to be
ahead of the game."
"And then, once they
get into it, without exception, they start to realize the internal
benefits," Johnson says. "And there are probably more of those than
there are external benefits." It’s important, however, for
managers to keep ISO in perspective. You can create systems that
provide consistency and thus get ISO certification without also
providing quality, although the market would kill you. "We give
same-day and next-day service to Michigan, which you have to do, but
suppose we were selling three-day service," says Brooke by way of
illustration.
"Obviously, that
would never fly in a competitive world, but if that’s what I
had documented, and say I had a 100% on-time compliance rate, we could
be ISO-qualified."
"ISO
doesn’t really tell you what it takes to succeed in a
competitive world. ISO documents what you’re doing, whether
you’re competitive or not."
The first thing
you’ll need is an ISO consultant who knows something about
trucking. Johnson says you can hire that person simply to guide you, or
even to take it all on, create a procedures manual, and stay with you
to the final audit. Brooke chose the latter route.
It’s not
cheap, but the price tag will depend on company size, how well
organized it is in the first place, and how much you want your
consultant to do. Johnson says it’s tough to peg the cost,
but you should count on "five figures". And that doesn’t
include the registrar’s cost that gets you your actual
certificate. That’s another $5000 to $7000 for a small
company like Rideway, which includes the main audit and the requisite
follow-up audits over the certificate’s three-year lifespan.
The first thing
Johnson did for Rideway was to create organizational charts that
defined what people did and who made which decisions, "picking apart
processes piece by piece and putting them back together again.
You’re going to find holes and you’re going to have
the opportunity to plug those holes as you go," she says.
There are probably
more hurdles for a small carrier, because they won’t
necessarily have the same professional systems in place that
you’re forced to have with a larger company.
"With small carriers,
certainly you’ll end up with an improved structure. In many
cases you started off with a couple of people, ma and pa, and never
really defined processes very well," Johnson explains. "The company has
grown, and as it’s grown you’ve tended to lose that
hands-on contact you may have had when you had only a few customers and
maybe one or two drivers. It makes you look at the big picture instead
of being wrapped up in the day-to-day things."
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Johnson’s
specific goal at Rideway -- demanded by the ISO standard -- was to
create a procedures manual in which every quality-related task, every
job was defined and documented. The final Rideway manual, like most
others would be, contains eight elements or procedures that would be
common to small trucking outfits, and eight that would not.
Usually
there’s more to be added in small companies, more of the
structural management things," she explains. "About half the procedures
you’ll end up with in your quality documentation are things
that you’ve always done, though we may have improved them in
some way. Roughly the other half will be things that are new, things
that are stipulated under ISO, that you have to formalize. To my mind
-- and this is important -- there’s really nothing in that
standard that isn’t just good business sense."
There are 16
procedures in the Rideway manual: dispatch; freight handling (driving);
equipment maintenance; rate quotations; billing; employee qualification
and training; purchasing and supplier approval; accidents and claims;
control of quality system documentation; control of software systems;
corrective and preventive action; internal quality auditing; management
review; control of quality records; statistical techniques; and pallet
control.
Three sections are
especially important to Brooke. "Internal quality auditing," for
example, means that employees must be trained to perform periodic
systems audits. He rotates the responsibility so that people come to
know other parts of the company.
The procedure titled
"Corrective & Preventive Action" details how to use a form
called a "Corrective Action Request," or CAR for short. A CAR
doesn’t have to be triggered by a customer complaint but can
come from an internal source, from an employee who’s noticed
a problem in the making. In that event, customer complaints can be
headed off before they happen.
"Management Review"
refers to the need for regular management meetings, something that
didn’t always happen at the pre-ISO Rideway. Like many small
companies, things often ran in a seat-of-the-pants sort of way.
"Sometimes you
overlook things, you lose sight of things," says Brooke. "You get busy
and you forget, or you feel too busy to have that management meeting.
Things start sliding. This forces you to adhere to a schedule, and to
document it. What ISO really does is force you to do things in the
proper manner."
The result, Brooke
explains, is that people at the company see a way of doing business
that they didn’t see -- or couldn’t see -- before.
"I should have told them more, but you get so busy and you just do
things because you know that’s how," Brooke says. "I
can’t explain 30 years in the industry and tell them
that’s why I made that decision every time. There had to be a
way to bring them in, and ISO is a way to do it."
"I’ll tell
you, if somebody wanted to retire but didn’t know how to
handle it, I’d say, ‘Why don’t you get
ISO-qualified?’ People don’t see that as a benefit."
So is Tom Brooke
planning to retire? Heck, no! He says he loves trucking too much to
quit just yet. With tongue in cheek, he says he’ll still be
working when he’s 90. And he’ll still be organized.
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